In jobs requiring predictable
levels of stiffness, run out, and torque, instrument-sized and Miniature ball
bearings excel. Here, precision is boosted by finishes and tolerances measured
in millionths of an inch. However, vulnerable to damage from high handling and
contamination forces small size and thin raceways to make miniature
ball bearing.
After final inspection, Bearing
makers typically package the units in Class 100 cleanrooms because even
submicron particles can shorten bearing life raise noise and torque levels. For
users, a laminar flow workbench or cleanroom is not required for most assembly
jobs but recommended, provided certain precautions are taken.
Keep it clean
With bare hands, never handle
miniature bearings. Internal raceways are protected by Lubricant but
unprotected outer surfaces are attacked by skin acid. Never leave them exposed
to the environment and Keep bearings in the original packaging until use.
Handle bearings with talc-free
surgical gloves or finger cots. Shoe covers, wear clean-room-spec caps and
burr-free tools, clean, and smocks should only be used by Assembly workers, and
makeup should be avoided. Finally, with a lint-free cloth, you must wipe mating
components, not ordinary cleaning cloths, and regular cotton swabs because they
tend to introduce lint.
It is easy
The most common cause of raceway
damage in miniature ball bearing china is
Excessive force during assembly is probably. The too-short life and elevated
noise and torque levels, such damage contributes. The usual suspects are
tolerance stack up and interference from poor design or improper handling.
Especially when axial play has
been removed through preloading Shock or impact loads can also damage miniature
bearings. Bearing contact surfaces can be brindled by placing it on a hard
surface or even dropping a preloaded assembly. With shock-absorbing materials
cover assembly work surfaces to help prevent impact damage.
Another potential source of high
torque and noise levels is bearing misalignment during assembly. About 1° of
misalignment is tolerated by typically Small bearings. To bearing raceway
faces, Locating-shoulders in mating components must be parallel. Especially
when two or more bearings share a common component, housings and Shafts must be
concentric to one another.
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